Manchester Guitar Tech

Building a SAGA TC-10 Part 3 – The Body

Preparing to paint

Unless you have a purpose-built spray booth, paint outdoors. Lacquer fumes are toxic and explosive. Even if you are outdoors you should wear a dust mask to avoid breathing the spray.

The Saga kit bodies are already sealed with a coat of polyurethane sealer which gives a good surface for your top coats. If you are using a body from another manufacturer you may need to seal and grain-fill first.

You can buy the nitrocellulose lacquer you need in various colours, including clear coats from me here.

Lightly sand the body with P800 wet-or-dry to provide a key for the lacquer. Use a tack-cloth to remove any dust every time you sand and in-between coats to remove any particles of dust.

Attach a short length (approx 75cm) of wood to the body using 2 screws. This will allow you to suspend the body horizontally (or at any convenient angle) for easier spraying.

Primer and colour coat

In order to get an even colour, you should prime the body. This is especially important if you are finishing your guitar a light colour. Spray the edges first, being careful to avoid applying too much paint and causing runs which you will have to sand flat again.

body ready for spraying

Once the edges are covered, fill in the front and back of the body.

front in primer

back in primer

Don’t forget to prime inside the cutaways.

prime the cutaways

Colour coats

Before applying the colour coats you must fix any problems with the primer coat. Sand out any runs and re-prime if you sand through to the wood. When everything is even, lightly sand so as to de-nib the primer coat. This is to remove any small rough spots due to dust. Don’t forget to use your tack cloth before spraying.

sand gently to remove dust and nibs

Just as with the primer, start with the edges of the body. Take special care on the cutaways and horns to get an even and thorough coverage.

colour coat on edges

Fill in the front and back of the body. Spray the lacquer, moving across the body in overlapping stripes. Keep the paint wet so each stripe of spray flows into the previous giving a glossy coat.

spraying the guitar body

Here is the back of the body after 2 coats of colour.

back of body with colour coats

Applying the clearcoat

You can buy the nitrocellulose lacquer you need in various colours, including clear coats from me here.

If you have runs or dust in your finish, use a block to wet-sand the front and back faces of the body flat. Wipe dry and use a tack cloth to remove any particles of dust.

There is no need to sand if your colour coat is smooth and free from major defects.

Just as you applied the colour coat, carefully spray the clear lacquer. Sides first then fill in, keeping the coat wet but not so thick that it runs.

Spray a second and third coat, leaving time between coats for the prior one to dry sufficiently. Once you are happy that you have sprayed enough lacquer, leave the body to set for at least 3 days, preferably a week or two for the lacquer to harden properly.

Sanding and buffing the finish

Once the lacquer had hardened, ideally after 2-3 weeks, block sand the front and back and sand the edges using P800 grade wet or dry paper and plenty of water. Follow this by block sanding with P1200 paper, again wet. Be very careful on the edges not to rub through

wet sanding the guitar body

Wipe the body dry and then buff using a proprietary rubbing compound, followed by a good quality guitar polish.

buffing the body

Your body should have a mirror-like finish and is now ready for assembly.

Shiny front and back

 

Comments
19 Responses to “Building a SAGA TC-10 Part 3 – The Body”
  1. chris says:

    what if i whanted to stain the body with somthing like cheery would i remove the factery coat of lacure with wet dry 800 grit.

  2. nick says:

    heyy is there anywhere in london i can have a customised logo spray painted onto my bass guitar?

  3. Ste says:

    Hello. My question is does the same apply to re-spraying acoustic guitars? The above only shows electric guitars that are easy to take apart but 12 string acoustics are a bit more difficult! The guitar I’m wanting to sort out has no brand name on it and was in a sorry state when I got it but I’ve stripped it all down ready to spray it but I’ve never done this before and I don’t want to make a pigs ear of it so any help would be greatly appreciated. Thanks.

  4. Paul says:

    Hi, I’m half way through my first Tele Kit. However, I’ve experienced ‘blushing’ on the paint coat, I know you’ll curl your toes, but I used auto metallic paint . Any ideas to get around this?

  5. Lespauljames says:

    Hi Steve, what is a good rubbing compound to use? I am gonna replicate your finish here on my pbass after I refret it.
    As for priming is it best to stay nitro on nitro?
    and is there a grey primer avaliable?
    Thanks in advance, and looking forward to buying some paint.

    • steve says:

      Hi James. For the small stuff I do I generally use plain old T-Cut. If I want a finer shine I use Farecla G10 and Blacktop glaze.

      There are other compatible primers, but I haven’t experimented and just stick to cellulose. I just stock white primer as this is what Fender used. As far as I know they never used a grey primer.

      • Lespauljames says:

        thanks for the quick Feedback. I’ll probably go with the farecla as I’m after a mirror finish on this!
        are the g10 and blacktop glaze seperate products or an all in one?
        will have the get the ball rolling on this one once the frets go in,
        best

        J

  6. Kevin says:

    Wow, I just found this site and it’s great. I just got a kit and I painted the body, however I did not do all that you recommended on this site for it. I did not do a base primer coat and just spray painted the body as it is. Now after about 5 or 6 coats it looks good for wood but not for something that is supposed to look really glossy like a guitar body. If you look closely you can see some imperfections and very small paint drips.

    My question is how do I go about fixing this in order to make it look super glossy before I try and go further along in my project? Do I need to sand all the paint off and start over or can I fix the problem without going that far? Thanks

    • steve says:

      You should sand out any imperfections and spray another colour coat. Then, if you want a really shiny finish, clear coat, flat sand and buff as I show above.

  7. james says:

    hi!
    how many coats of primer / paint and clear coat should i use ?
    thanks!!
    -james

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